How to Make a Pirate Hat in 10 Easy Steps

Pirate Hat DIY
Pirate Hat DIY

Are you getting ready for Halloween or a pirate-themed party and want to dress up as a pirate? Well, you can’t go wrong with a classic pirate hat. The good news is that making a pirate hat is easier than you think. In this article, we’ll show you how to make a pirate hat in 10 easy steps with images.

Materials You’ll Need

Before we get started, here are the materials you’ll need:

  • A black or brown sheet of felt (12” x 18”)
  • A ruler
  • Scissors
  • A hot glue gun and glue sticks
  • White chalk or a white fabric pencil
  • A piece of ribbon (2” wide x 24” long)

Step 1: Measure Your Head

The first thing you need to do is measure the circumference of your head. Use a tape measure or a string to measure around your head, just above your eyebrows and ears. Write down the measurement.

Step 2: Cut the Felt

Using the ruler and scissors, cut a piece of felt that is twice the length of the measurement you took in Step 1, and 14 inches wide.

Step 3: Fold the Felt

Fold the felt in half lengthwise so that the two shorter sides are together. This will create a crease down the center of the felt.

Step 4: Draw the Shape of the Hat

Using the white chalk or fabric pencil, draw the shape of the pirate hat onto the felt. Start at the center of the folded edge and draw a half-moon shape that reaches to the corners of the felt.

Step 5: Cut the Felt Again

Carefully cut along the line you drew in Step 4. You should now have two identical pieces of felt in the shape of a half-moon.

Step 6: Glue the Felt Together

Using the hot glue gun, apply a thin strip of glue along the curved edge of one of the felt pieces. Press the two felt pieces together, aligning the edges. Repeat this step for the other curved edge.

Step 7: Bend the Brim

Fold the brim of the hat up on both sides. You can do this by holding the hat at the front and back and bending the sides up.

Step 8: Make the Hat Band

Take the piece of ribbon and wrap it around the base of the hat. Cut off any excess ribbon and glue the ends together.

Step 9: Glue the Hat Band

Apply a line of glue to the bottom edge of the ribbon and glue it to the base of the hat.

Step 10: Trim the Hat

Use the scissors to trim any excess felt from the brim or the edges of the hat.

Congratulations! You have made your very own pirate hat.


Making a pirate hat is a fun and easy DIY project that can be done in just 10 steps. With the right materials and a little bit of patience, you can create a pirate hat that will complete any pirate costume.


  1. Can I use a different color felt for my pirate hat? Yes, you can use any color felt that you like for your pirate hat. However, black or brown felt will give you a more traditional pirate look.
  2. How do I make my pirate hat more authentic-looking? To make your pirate hat look more authentic, you can add a feather or a skull and crossbones emblem to the front of the hat.
  3. Can I make a pirate hat without using a hot glue gun? Yes, you can use fabric glue or even a needle and thread to sew the felt pieces together.
  1. How long does it take to make a pirate hat? Making a pirate hat should take around 30 minutes, depending on your level of experience with crafting.
  2. Can I adjust the size of the hat to fit a child’s head? Yes, you can adjust the size of the hat by measuring the child’s head and cutting the felt accordingly. You can also adjust the width of the hat brim to make it smaller or larger.
  3. Can I decorate my pirate hat in other ways? Absolutely! You can add beads, sequins, or other embellishments to your pirate hat to make it unique and personal.
  4. Can I make a pirate hat without using felt? Yes, you can use other materials such as leather or canvas to make a pirate hat. Just keep in mind that the process may be slightly different.
  5. Is this pirate hat suitable for a costume party? Yes, this pirate hat is perfect for a costume party or Halloween. Pair it with an eye patch, a pirate shirt, and some boots to complete the look.

So there you have it – a step-by-step guide on how to make a pirate hat in 10 easy steps with images. Get creative and have fun with this DIY project. Happy crafting!

Leave a Reply

Your email address will not be published. Required fields are marked *